Organization of picking areas and storage systems

The efficiency of your logistics kitting process depends directly on the organization of your picking areas. Storage systems must allow easy and direct access to different components, thus reducing operator movements and allowing time savings in kit preparation for your assembly lines.For small components, dynamic picking shelves represent the ideal solution in your storage area. They allow storing more references in reduced space and facilitate replenishment without interrupting collection operations. For bulkier items, pallet shelves offer direct access to merchandise, with collection at ground level and replenishment on upper levels of your storage system.

Automation and Warehouse Management System implementation

Integration of a Warehouse Management System (WMS) and automation technologies radically transforms logistics kitting efficiency. Automated warehouses, whether for pallets or boxes, allow faster, safer and more precise kit preparation intended for production lines.The 'goods-to-person' principle considerably reduces preparation times by avoiding operator movements in picking areas. Stacker cranes and conveyors automatically route components to workstations, where operators can focus exclusively on kit constitution. This approach improves not only productivity, but also merchandise safety thanks to restricted access, allowing precious time savings on your assembly lines.

IT management and traceability with WMS

An efficient Warehouse Management System (WMS) is indispensable for effectively coordinating the logistics kitting process. It controls equipment movements, supplies kitting stations in picking areas and ensures permanent inventory monitoring to avoid any shortage that could interrupt production lines.Integration between WMS and company ERP is crucial for logistics kitting. The ERP establishes the list of necessary materials (bill of materials), the WMS organizes and prioritizes kit preparation, guides operators in their tasks, and then signals kit availability for their transfer to assembly lines at the appropriate moment, thus allowing considerable time savings in the global process.

Training and specialization for time savings

The quality of logistics kitting relies largely on the competence of operators who prepare kits in picking areas. In-depth training is essential to guarantee precision and efficiency in preparation intended for assembly lines.Operator specialization in kitting allows significantly reducing errors and accelerating the process, offering considerable time savings. These operators develop specific expertise in rapid component identification, their appropriate handling and precise grouping. Combined with assistance systems like Put-to-Light or Pick-to-Light, this specialization maximizes productivity while minimizing error risks on your production lines.

Kitting

Logistics kitting is an organization method that consists of grouping different components necessary for a specific operation (assembly, manufacturing, repair) into a coherent set. This time-saving approach optimizes flows in picking areas, reduces preparation times and improves operation quality by ensuring simultaneous availability of all necessary elements. This strategic process transforms traditional logistics into a value-added oriented approach, allowing assembly line operators to focus on their main work instead of searching for components. What is kitting exactly? It is above all an organized system that streamlines your production lines.

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Logistics kitting for assembly lines

Kitting in logistics represents the application of kitting principles in the supply chain of production areas. It consists of preparing sets of products or components that will be used together in a later stage of the process, whether production, assembly or shipping. Implementation of an efficient kitting system allows considerably optimizing your production lines. The advantages of kitting for industrial logistics are multiple and allow saving considerable time.

Reduction of search and movement times in picking areas
Decrease of collection errors thanks to optimized storage systems
Optimization of storage spaces and logistics flows
Simplification of inventory management via adapted Warehouse Management System
Improvement of component traceability on assembly lines
Streamlining of production operations and significant time savings

Kitting

Logistics kitting for assembly lines

Frequently asked questions about logistics kitting

What exactly is logistics kitting and how can it improve my production lines?

How to implement an efficient kitting system with a Warehouse Management System?

What are the real time savings obtained with a kitting system for assembly lines?